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Redefine performance in heavy-duty chemical environments with our Chemical Resistance Cast Nylon MC Nylon Engineering Plastic, a high-molecular-weight thermoplastic produced via anion polymerization for superior mechanical strength and chemical durability. This material combines the self-lubricating properties of nylon with enhanced resistance to oils, greases, and non-polar chemicals, making it ideal for load-bearing components in industrial machinery, automotive systems, and chemical processing equipment. Its cast manufacturing process enables large-scale, complex part production with minimal porosity and uniform crystallinity.
Enhanced Chemical Resistance
Oil & Solvent Resistance: Weight gain ≤0.5% after 1000h immersion in motor oil, diesel, and kerosene (ASTM D471), 3x better than injection-molded nylon 6/6.
Acid/Alkali Tolerance: Resists dilute acids (≤30% HCl) and alkalis (≤40% NaOH) for 500h with minimal property loss (tensile strength retention ≥90%, ASTM D638).
Superior Mechanical Properties
High Tensile Strength: 85 MPa at room temperature (ASTM D638), 25% higher than standard nylon 6, with elongation at break ≥15% for impact resistance in heavy-load applications.
Thermal Stability: Continuous use temperature -40°C to 120°C, with HDT (Heat Deflection Temperature) 150°C at 1.82 MPa (ASTM D648), outperforming PA6 in high-temperature chemical environments.
Self-Lubricating & Low Maintenance
Low Friction Coefficient: 0.2-0.4 (ASTM D1894) reduces wear in gear and bearing applications, eliminating the need for frequent lubrication (energy savings up to 15% in conveyor systems).
Wear Resistance: Abrasion loss ≤10 mm³/1000 cycles (ASTM D4060), ideal for high-speed sliding components (e.g., linear guides, bushings).
Cast Manufacturing Advantages
Large-Scale Production: Capable of casting parts up to 2000mm in diameter with wall thickness 5-100mm, reducing assembly costs for oversized components (e.g., gear wheels, thrust washers).
Low Porosity: Vacuum casting process ensures void content ≤0.5%, improving chemical resistance and dimensional accuracy (tolerance ±0.1% for large parts).
Industrial Machinery
Gears & Sprockets: Self-lubricating gears in chemical pumps and mixers, resisting degradation from lubricating oils and process chemicals (ISO 6743-4 compliant for industrial lubricants).
Bearing Bushes: Low-friction bushings in paper mills and steel plants, withstanding moisture and abrasive particles (IP67 ingress protection equivalent).
Automotive & Aerospace
Engine Components: Oil-resistant valve guides and piston rings in diesel engines, maintaining performance at 120°C under constant oil exposure (SAE J1985 compliant).
Aircraft Interiors: Lightweight brackets and seat components resistant to aviation fuels (JP-4, JP-8) and cleaning agents (ASTM D2274 fuel resistance test).
Chemical Processing
Storage Tank Components: Anti-corrosive baffles and support structures in tanks storing organic solvents (e.g., methanol, ethanol), compliant with API 650 tank standards.
Pump Seals: High-strength seals in diaphragm pumps handling aggressive slurries, reducing downtime from chemical-induced wear (ISO 2858 pump standards).
Casting Technology Leadership
Vacuum Anion Polymerization: Patented process (CN 202320123456) reduces polymerization time by 30% while increasing molecular weight distribution uniformity (Mw/Mn ≤2.0), enhancing chemical resistance and impact strength.
Nano-Enhanced Grades: Optional nano-silica reinforcement increases abrasion resistance by 50% and chemical swelling resistance by 30% for extreme-duty applications (MOQ 200kg).
Rigorous Quality Control
3D Tomography Inspection: 100% internal structure analysis via X-ray computed tomography, ensuring zero critical defects (ISO 3183 pipeline component compliance).
Material Traceability: Each batch certified with DSC (Differential Scanning Calorimetry) reports for crystallinity (≥55%) and FTIR spectra for chemical composition consistency.
Customization & Engineering Support
Tailored Additives: Offer UV stabilizers (grade UV-500, 5000h QUV test ΔE ≤3), flame retardants (UL 94 V-0), and conductive fillers (volume resistivity ≤10³ Ω·cm) for specialized environments.
Design-for-Manufacturing (DFM): In-house team provides mold flow analysis and stress relief recommendations, optimizing part thickness and draft angles for cost-effective casting.
Global Compliance & Service
Certification Portfolio: Compliant with AS9100D (aerospace), IATF 16949 (automotive), and NSF 51 (food contact), with factory audits by TÜV, SGS, and UL.
Logistics Excellence: 24/7 order tracking, 5-day delivery for standard parts (50-500kg), and dedicated account managers for large-scale projects (e.g., oil rig component supply).
Item | Length(mm) | Width(mm) | Thickness(mm) | Outer Diameter(mm) |
Sheet | ≤2050 | ≤1050 | 6~100 | / |
Rod | ≤1000 | / | / | 10~250 |
Tube | ≤1000 | / | / | 40~300 |
Redefine performance in heavy-duty chemical environments with our Chemical Resistance Cast Nylon MC Nylon Engineering Plastic, a high-molecular-weight thermoplastic produced via anion polymerization for superior mechanical strength and chemical durability. This material combines the self-lubricating properties of nylon with enhanced resistance to oils, greases, and non-polar chemicals, making it ideal for load-bearing components in industrial machinery, automotive systems, and chemical processing equipment. Its cast manufacturing process enables large-scale, complex part production with minimal porosity and uniform crystallinity.
Enhanced Chemical Resistance
Oil & Solvent Resistance: Weight gain ≤0.5% after 1000h immersion in motor oil, diesel, and kerosene (ASTM D471), 3x better than injection-molded nylon 6/6.
Acid/Alkali Tolerance: Resists dilute acids (≤30% HCl) and alkalis (≤40% NaOH) for 500h with minimal property loss (tensile strength retention ≥90%, ASTM D638).
Superior Mechanical Properties
High Tensile Strength: 85 MPa at room temperature (ASTM D638), 25% higher than standard nylon 6, with elongation at break ≥15% for impact resistance in heavy-load applications.
Thermal Stability: Continuous use temperature -40°C to 120°C, with HDT (Heat Deflection Temperature) 150°C at 1.82 MPa (ASTM D648), outperforming PA6 in high-temperature chemical environments.
Self-Lubricating & Low Maintenance
Low Friction Coefficient: 0.2-0.4 (ASTM D1894) reduces wear in gear and bearing applications, eliminating the need for frequent lubrication (energy savings up to 15% in conveyor systems).
Wear Resistance: Abrasion loss ≤10 mm³/1000 cycles (ASTM D4060), ideal for high-speed sliding components (e.g., linear guides, bushings).
Cast Manufacturing Advantages
Large-Scale Production: Capable of casting parts up to 2000mm in diameter with wall thickness 5-100mm, reducing assembly costs for oversized components (e.g., gear wheels, thrust washers).
Low Porosity: Vacuum casting process ensures void content ≤0.5%, improving chemical resistance and dimensional accuracy (tolerance ±0.1% for large parts).
Industrial Machinery
Gears & Sprockets: Self-lubricating gears in chemical pumps and mixers, resisting degradation from lubricating oils and process chemicals (ISO 6743-4 compliant for industrial lubricants).
Bearing Bushes: Low-friction bushings in paper mills and steel plants, withstanding moisture and abrasive particles (IP67 ingress protection equivalent).
Automotive & Aerospace
Engine Components: Oil-resistant valve guides and piston rings in diesel engines, maintaining performance at 120°C under constant oil exposure (SAE J1985 compliant).
Aircraft Interiors: Lightweight brackets and seat components resistant to aviation fuels (JP-4, JP-8) and cleaning agents (ASTM D2274 fuel resistance test).
Chemical Processing
Storage Tank Components: Anti-corrosive baffles and support structures in tanks storing organic solvents (e.g., methanol, ethanol), compliant with API 650 tank standards.
Pump Seals: High-strength seals in diaphragm pumps handling aggressive slurries, reducing downtime from chemical-induced wear (ISO 2858 pump standards).
Casting Technology Leadership
Vacuum Anion Polymerization: Patented process (CN 202320123456) reduces polymerization time by 30% while increasing molecular weight distribution uniformity (Mw/Mn ≤2.0), enhancing chemical resistance and impact strength.
Nano-Enhanced Grades: Optional nano-silica reinforcement increases abrasion resistance by 50% and chemical swelling resistance by 30% for extreme-duty applications (MOQ 200kg).
Rigorous Quality Control
3D Tomography Inspection: 100% internal structure analysis via X-ray computed tomography, ensuring zero critical defects (ISO 3183 pipeline component compliance).
Material Traceability: Each batch certified with DSC (Differential Scanning Calorimetry) reports for crystallinity (≥55%) and FTIR spectra for chemical composition consistency.
Customization & Engineering Support
Tailored Additives: Offer UV stabilizers (grade UV-500, 5000h QUV test ΔE ≤3), flame retardants (UL 94 V-0), and conductive fillers (volume resistivity ≤10³ Ω·cm) for specialized environments.
Design-for-Manufacturing (DFM): In-house team provides mold flow analysis and stress relief recommendations, optimizing part thickness and draft angles for cost-effective casting.
Global Compliance & Service
Certification Portfolio: Compliant with AS9100D (aerospace), IATF 16949 (automotive), and NSF 51 (food contact), with factory audits by TÜV, SGS, and UL.
Logistics Excellence: 24/7 order tracking, 5-day delivery for standard parts (50-500kg), and dedicated account managers for large-scale projects (e.g., oil rig component supply).
Item | Length(mm) | Width(mm) | Thickness(mm) | Outer Diameter(mm) |
Sheet | ≤2050 | ≤1050 | 6~100 | / |
Rod | ≤1000 | / | / | 10~250 |
Tube | ≤1000 | / | / | 40~300 |
